Concrete slab for house extension: Can a Concrete Slab Be Extended? – What Blueprint

Can a Concrete Slab Be Extended? – What Blueprint

Concrete slabs are one of the most used types of foundation and horizontal structural components of any structure. It is cost-effective to build, and it is efficient in its purpose.

Since it is so common and knowing that the function of buildings changes over time, the question now is if a concrete slab can be extended.

Yes, a concrete slab can be extended. This will involve a lot of changes in your current home since concrete slabs have many requirements, and a change in the slab entails a lot of additions to utilities, fixtures, and other building components.

In this article, we’ll be going more into what concrete slabs do and what concrete slabs need. It’s important to know these concepts first before going into how the extension actually works so that you can understand why things are done the way they are.

Read on if you plan on extending your concrete slab or if you plan on doing any renovations that might affect your concrete slab.

What are the functions of a concrete slab?

A concrete slab is the horizontal structural member that allows for activity and space within a building. Concrete slabs can either be suspended or on the ground level. The former means that it is on the building’s upper levels, while the latter means that it is in contact directly with the ground.

Concrete slabs are used in conjunction with beams and columns to support the weight of the building, fixtures, and users. Even in foundations, ground-level slabs are supported by a structural system of beams and columns to ensure that the load of the building is evenly distributed and transferred to the grounds.

What makes slabs so essential is the fact that the majority of the loads will come from this component of the buildings. Columns, walls, beams are all relatively light compared to the amount of force that comes from the slabs. In fact, it’s common practice in the industry to calculate forces based on the surface area of the slab and the columns and beams that support that area.

This is why proper construction and the structural planning of the slabs of the building are a must for the building to stand properly.

When to extend a concrete slab

The necessity of extending your concrete slab comes from the need to have a new space. This type of renovation is one of the longest and most expensive types as it entails building new walls, columns, beams, roofs, windows, utilities, etc.

Since a slab is such a fundamental part of a building’s structure, extending it entails extending the entire building itself. Changes in the upper levels will also require changes on the ground level unless you plan on adding a small veranda.

A concrete slab may be extended when you need new floor space, specifically for the upper levels, as there can be no floor without a slab. There is a big difference as to how concrete slabs are made depending on their usage.

One key component that will always remain true for anything that involves concrete is the need for rebars.

Rebars make up for an aspect that concrete lacks in, which can handle tension forces. In this sense, the rebar and the concrete could be considered equally important when considering extending a concrete slab.

A brief explanation of concrete during construction

Concrete during construction, especially in the case of concrete slabs, will probably require a concrete factory to deliver the wet concrete to the site.

This is because, since you are extending a concrete slab, it’s assumed that there is already a built structure, which entails that there is limited space to work around with. This will require an entirely new approach compared to how you would go about constructing a house from scratch.

How concrete is poured in this situation is usually with a hose. As soon as the rebars and the ground is prepared, as well as the formworks, the extension can begin.

Concrete takes 28 days to reach its full strength. During this period of curing the concrete, it must be regularly wet to ensure that the concrete does not become too brittle when it finally sets.

During this period, while the concrete is still somewhat workable at around the 7th or 14th day, depending on the mixture for the concrete and the type of concrete it is, other structural components are then added. Usually, the only things that should be attached to the slab at this stage are the columns and the walls.

How to prepare for a concrete slab extension

Since extending a concrete slab is a structural renovation, this entails that it will require a lot of preparation work and a lot of additional construction. Since you’re having a slab constructed, it is automatically assumed that you will have everything that comes with a slab also constructed: the columns, walls, beams, roofs, and the finishes and utilities.

Make sure that you have allotted enough space for such a construction project to proceed. This includes making sure that there is enough space for materials to fit through and enough space for storage for materials that should ideally be kept on site.

DIY Concrete Slab extension

There are scenarios where you can actually extend a concrete slab that does not require help from a contract or an architect. Although, it does help to have an expert to make sure nothing goes wrong and the quality of the extension will be great. This could only be done if you plan on extending the ground floor concrete slab of your house and if there will be no structurals above your house.

This can be labeled as adding a pavement around your house, but it still technically extends your concrete slab on the ground level. This can also be labeled as a Patio once the extension has reached a certain size. Simply adding the formwork, pouring in the concrete, and adding the finishes on top can already be considered a renovation.

The reason you can do this without an architect or an engineer is that there are no structural loads involved with this type of renovation, and it won’t affect your home’s structural planning in general. This, of course, will depend on the complexity and the importance of the extension to your house. It will always be highly recommended to hire professionals when making any changes to your house to avoid making mistakes and ensuring that everything goes well.

Conclusion

Concrete slabs are an essential part of a building. Without a slab or any proper structural component, it would be impossible to perform activities inside a structure, especially in the upper levels.

A concrete slab extension is an arduous task but the benefits and future utility that it provides is definitely worth the cost and effort. Again, any renovation made to a house can be seen as a future investment as the prolonged use of the added spaces and functions make it worth the expenses.

Extend Concrete Patio – How to extend an existing concrete slab

If you have a concrete slab or concrete patio in your backyard that you wish you could extend, you are a lot like me two years ago. When I bought my most recent fixer-upper, there was a super small concrete slab/patio in the backyard that was too small and in too much disrepair for any practical use.

In order to get a usable backyard concrete slab, I decided to take on the challenge of extending the existing concrete patio slab by roughly four feet. Although you might think that four feet of extension is hardly worth it, it was absolutely necessary in order to have a safe landing for my deck.

Before this project, I had ZERO concrete experience. However, after a lot of research and a can-do attitude. I took the existing concrete slab you see below (it was horrible, wasn’t it..)

My Existing Concrete Slab (Before it was extended) – Yea, it was bad

And I turned it into this extended concrete patio:

The extended concrete patio

This article will outline both the successes and failures that were experienced as part of this existing concrete slab extension. I definitely made some mistakes, and I hope that you can learn from them. At the very end of this article, I will answer the question of How much does it cost to extend concrete patio.

If you are more of a visual learner, you can watch my step-by-step Youtube Video That shows every step in the process of extending a concrete patio (including many of my lessons learned):

Learn How to extend a concrete patio through my Youtube Video: How to extend an existing concrete slab

I have broken down the process of extending a concrete patio into the following steps:

  • Step 1: Plan out your project
  • Step 2: Prepare the sub-base for your slab extension
  • Step 3: Install concrete forms
  • Step 4: Install steel reinforcement
  • Step 5: Mix up and Pour your Concrete
  • Step 6: Finish your Concrete
  • Step 7: Conclusions and Lessons Learned

Now, let’s get into the nitty-gritty of how to extend an existing concrete slab.

Step 1: Plan out your project

Before you even start thinking of mixing any concrete, there is a lot of planning that needs to be done in order to extend a concrete patio.

Will you reuse your existing concrete slab? Will you put a re-surfacing skim coat on your existing slab? Will you raise the patio or slab? Will you demolish and remove your existing slab because the condition is so poor? How thick will your new concrete slab be? Will it match the thickness of your existing slab?

These are just a few of the questions you will need to ask yourself as you plan to extend an existing concrete slab.

Although my existing concrete patio was in pretty bad condition, I decided to poor a new 2” concrete layer on top of the existing concrete instead of ripping out all of the concrete and starting with a clean slate. In hindsight, it would have been WAY smarter to demolish the existing concrete slab and start from scratch – but you live and you learn. Once I decided that I was going to be putting a 2” concrete topper layer on top of my existing concrete, I started thinking about how I was going to actually extend the slab.

Because the primary reason for extending my concrete slab was to allow for an adequately sized landing for my stairs, I determined that extending my existing concrete slab by 4’ would be sufficient. Once I decided how much larger I was going to make my slab, it was time to start thinking about preparing the sub-base for my concrete patio extension.

Step 2: Prepare the sub-base for your slab extension

Based on the research I performed, I decided that I was going to have 4″ thick slab with a 4” sub-base of gravel. Therefore, I started excavating the area where I was going to extend my slab. After excavating down approximately 8”, I compacted the soil using a hand tamp.

Excavate the area for your slab and then compact the dirt

If you have a larger excavation area, you may want to consider renting a gas powered or electric compactor from your local hardware store.

After compacting the soil, you will want to pick up a load of 57 stone (or crusher run) from your local stone supplier. You could also use crushed stone for the sub-base since it generally compacts a little better. Add a bit of water to the stone (to help with compaction) and then compact it.

Backfill your concrete slab excavation with 57 stone or crusher run gravel

Step 3: Install concrete forms

Once the sub-base of stone has been compacted, you will need to set up your “concrete forms”. For my concrete forms, I simply used a 1”x6” pieces of lumber and arranged them in a rectangle as needed to get my shape for the new section of slab. You will need to adjust the forms to the desired height (you might need to rearrange some of the stone), and then secure them in place using stakes on the backside of the form. Refer to photo below:

Set up your concrete forms

Installing concrete forms takes a bit a patience to make sure that everything is lined up, square, and at the right height (i.e. level). You are basically creating a mold for the concrete. Installing the concrete forms properly is imperative to successful slab extension project, so take your time to get it right!

Make sure that you take drainage into account when you are setting up your forms. You want to ensure that your newly extended concrete patio will drain AWAY from your home. Check out my Youtube Video for additional info and tips on drainage and establishing your form slope.

Step 4: Install steel reinforcement

Although concrete has outstanding compressive strength, it is actually quite weak when subjected to shear and tension forces. In order to compensate for this, steel rebar or wire mesh is typically added to the center of slabs to provide additional strength to the concrete.

Because my extended concrete slab is only going to be exposed to foot traffic, I decided to use steel mesh instead of rebar for the majority of my slab extension. I cut the steel mesh using metal snippers and performed a dry fit within the concrete forms to make sure that everything fit properly.

Cutting and installing my wire rebar mesh

To try and minimize the possibility of a crack forming where the new concrete slab meets the existing concrete slab, I decided to drill into the existing concrete and insert a piece of rebar. I understand that this is hard to explain, so refer to the photo below:

I embedded a piece of rebar into the existing concrete patio in order to join my existing patio into the concrete slab extension

To do this, I used a 5/8” carbide tipped masonry bit to drill about 6” into the existing slab. A hammer drill will make this much, much easier. Once the 6” hole was drilled, I injected some epoxy into the hole and then inserted a 12” piece of rebar (1/2” diameter) into the existing slab about 6” – leaving 6” to extend into the new concrete.

Although this may have been overkill, my logic was that this piece of rebar would help to tie the existing slab into the new slab – minimizing the possibility for a concrete crack along the joint.

Step 5: Mix up and Pour your Concrete

Before you start mixing up your concrete, calculate the approximate amount you will need. Concrete is typically measured in cubic yards (CY). In order to calculate the CY of concrete you will need, multiply the length of you slab extension (ft) by the width of your slab extension (ft), by the depth of your new concrete slab (ft). This will give you the Cubic Feet of Concrete you need. To get Cubic Yards, divide your cubic feet by 27. There are also many online calculators that will calculate your volume of concrete for you. I recommend this one.

Once you have your CY of concrete calculated, you can either order concrete to be delivered by a concrete truck or you can mix the concrete by hand using bags. Obviously, I do not recommend mixing a bunch of concrete by hand, but this will likely be your cheaper alternative (and the one that I went with).

We needed 85 Concrete Bags to extend our concrete patio

For my project, we rented a concrete mixer from our local box store and mixed around 85 bags of concrete. It was pretty brutal.

Here is a look at the concrete mixer we rented from Home Depot

In hindsight, I would have called in a truck delivery. We continued to mix the concrete, bag after bag, and then dumped the concrete on top of the prepared sub-base.

Here we are dumping the mixed concrete onto the prepared gravel sub-base and wire rebar mesh

Step 6: Finish your Concrete

After applying all of the mixed concrete to the extended concrete patio area, I placed a piece of lumber across the top of the concrete forms and used it to “screed” the surface of the concrete. This screeding step removed any of the large lumps and filled any of the voids.

Use a board to screed the surface of your concrete slab extension

After screeding, it was time to move on to concrete “finishing”, which is where things started to go down hill. Finishing concrete is difficult and is an art…

I am not an experienced concrete finisher and I made a lot of mistakes during this process. I highly recommend that you perform some research on how to finish concrete properly. However, I will outline my mistakes so that you can hopefully avoid them yourself.

First, because we were mixing bag after bag, the first batches of concrete mixed were setting up rather quickly by the time we had had mixed the last bag. This is another reason why having a concrete delivery truck may be a good idea.

Second, I did not rent the necessary finishing tools in order to give myself a good chance of providing a smooth finish. I did not rent a bull-float, which was a huge mistake looking back. Instead, I tried to finish the entire area of concrete using a hand trowel. It did not go very well…

Me attempting to finish the concrete with a hand trowel

In order to provide a rounded edge, I used a concrete edger tool and ran it along the edge of the concrete forms. Overall, the roundover edge turned out pretty well.

After doing my best to make the slab as uniform and smooth as possible, I used a broom to give the surface of the concrete a “broom finish” texture and then I let it dry overnight.

Step 7: Conclusions and Lessons Learned

As you may have guessed from my tone in Step 6, the extended concrete slab surface looked really rough. It was not a smooth finish at all. I ended up having to apply a concrete surface coating to get a more uniform and smooth finish. In order to do this, I used a product called “Newcrete” and I applied it over the whole concrete surface. This definitely helped to improve the look of my slab and gave me a final result that I was happy with.

Overall I learned the following from my concrete patio extension project:

  • Make sure that you do your research ahead of time – there are a lot of nuances to concrete
  • Be sure to rent the right tools – renting a bull float would have been a game changer for my concrete patio extension project
  • Consider having your concrete delivered by a a concrete truck – mixing concrete by hand is strenuous and can be difficult to finish once the first few batches start to cure.

Overall, this was a pretty difficult DIY project. I learned a lot, but I would definitely think twice before attempting this one on on your own.

How much does it cost to extend concrete patio

As promised, here is a breakdown of how much it costs to extend a concrete patio:

  • The 85 bags of concrete cost $358
  • The concrete mixer rental cost $48 (for a 4 hour rental)
  • Allowance for Misc. tools, rebar mesh, etc: $100

Therefore, the approximate cost for my ~55 square foot concrete patio extension was around $500.

Thanks so much for checking out ATImprovements! If you learned something from this project, you might also like these other DIY Projects:

How to Build a Fire Pit: How to Build a DIY Fire Pit Table (And save hundreds of dollars in the process!) – (atimprovements.com)

How to Install a DIY wire / Cable Railing: DIY Cable Railing – How to Install Cable Railing Step-by-Step – (atimprovements.com)

How to Build Hexagon Shelves: DIY Hexagon Shelves (Honeycomb Shelves) – (atimprovements.com)

How to Patch a Hole in Concrete Foundation: How to Patch a Hole in Concrete Foundation – (atimprovements.com)

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How to build a Slab-on-Grade

Slab-On-Grade Construction – Technical Guide  

Deciding to build your home with a slab-on-grade foundation instead of a conventional basement or raised crawlspace foundation can greatly reduce your environmental impact during construction, and has the potential to offer significant financial savings as well.

By replacing concrete with lower-impact and better performing building materials like high performance insulation, you can eliminate many tons of greenhouse gas emissions from your building materials as well as during the future operation of the home.

Slab-on-grade construction is a somewhat uncommon method of home building that replaces the conventional foundation wall and basement or crawl space with a concrete slab that rests directly on grade. The technique lends itself to most types of terrain, with the exception of heavily sloped sites, and increasing the performance of slab on grade floors is simply done by adding insulation – yep, we have a guide for how to insulate slab on grade floors when building, here.

Why build on a slab instead of a basement?

To save money and carbon emissions, and have a healthier and more durable house. For a detailed guide on choosing between a Slab on Grade or a Basement for a home foundation see here, but we’ll give conclusions below.

Typically, the construction of a single family home in Canada & North America starts with a poured concrete footing followed by an 8-inch thick foundation wall, generally 8 to 10 feet in height.

In a cold climate zone a basement foundation counts on being buried at depths of between four and five feet to protect the footing and basement floor from freezing temperatures. Since this creates additional floor area underground, it is a natural desire to claim that space, and so born is the basement rec room or man-cave – and it’s important to understand how to choose between a crawlspace or a slab foundation too.

Whether you start construction with a slab-on-grade or a foundation, in the absence of bedrock both will be resting on dirt. So one is not more ‘stable’ than the other, or more suceptible to frost heave than the other, if it is properly insulated around the perimeter.

In the case of a ‘walk-out basement’ you effectively have a slab, only with a very expensive and poorly insulated wall. Envision a slab-on-grade as a four-sided walk-out basement with much cheaper and better performing walls, though if you do need to build a basement to optimize sqft on your building plot, then learn best practice for insulating when building a new basement here,  or if you have a basement and need to learn how to finish a basement & insulate correctly to avoid mold, see here.

In cold climates, a slab-on-grade can easily avoid frost heave with the simple addition of skirt insulation, which protects the perimeter of the footing so that it will never be subjected to the freeze/thaw cycle, and instead remain close to the relatively constant 8 -10 degrees Celsius temperatures of the earth. You can find a step by step detailed guide to building a frost protected slab on grade foundation here.

Skirt insulation around slabs and foundations prevents concrete from freezing © CMHC


Skirt insulation is a very simple and cost-effective solution that could (and should) be applied to basement foundations as well, as it would help reduce heat loss by keeping basement walls at a much higher temperature.

In addition to significant cost savings during construction, a slab-on-grade will reduce the risk of problems caused by humidity and water infiltration, which are typical challenges faced by basements.

What’s wrong with basements?

The costs – ecological and financial:

Concrete is very expensive to purchase and extremely energy intensive during manufacturing. The process of building a basement requires 3 costly visits from a team of concrete trucks; once to pour a footing, again to pour walls, and a third time to pour a basement floor. For every ton of concrete produced, one ton of greenhouse gases is released into the atmosphere.

Once a basement foundation is completed, a subfloor must be built on top. This is another cost that will be incurred in order to create a surface on which living space is built, compared to a slab which is ready for construction.

* A home built on a slab-on-grade has a lower risk of flood damage, which is favourably looked upon by insurance companies and can be reflected in your premiums. Basements can also be susceptible to Radon gas infiltration, so to learn how to prevent Radon gas levels being high in homes, see here – or to specifically find out how to remove Radon gas form basements and crawl spaces, see here. 

Health, durability and comfort:

Despite how common finished basements are, there is a general lack of understanding of the additional challenges posed by building underground. This can mean that in a lot of cases, the proper building techniques are not being followed, according to the principles of building science.

Poorly constructed basements are subject to rot and mold. 

Case in point: walls need to be able to dry in at least one direction. In a cold climate, the walls above ground should be designed to dry predominantly to the outside. But, since soil is for all intents and purposes ‘water’, basement walls need to dry to the inside.

Common building practice does not account for this, and a disturbingly high number of homes have moisture damage and mold, which is in part blamed for an increase in respiratory illnesses.

This happens for a number of reasons, the first of which is that we finish basements too soon. Concrete is largely made up of water, and with soil on the exterior a foundation requires a minimum of 2 years to fully dry to the inside.

Secondly, as the National Building Code now requires basements to be insulated and new home buyers usually want the space finished, the cheapest way for developers to do this is to treat them as they do above ground walls. So basements are generally insulated on the inside, long before unwanted moisture has left, and in the same manner that we build above ground where walls can dry to the exterior.

By sealing moisture sensitive materials (wood and fibreglass insulation) between a wet concrete wall and a polyethylene vapour barrier, we are inviting mold. A slab-on-grade foundation avoids this all together.

Why we like slab-on-grade construction

Quality of life:

Polished concrete slab-on-grade floor © Bala Structures

In comparison to a basement, building above ground has the advantage of providing more natural light. It also helps maintain clean interior air quality as it reduces the possibility of mold.

What’s more, slab-on-grade construction can make your living space more comfortable. Thermal mass within the conditioned living space has the ability to absorb and store heat, greatly helping to regulate interior temperatures.  Homes with significant thermal mass inside the building envelope are also easier to keep cool in summer.

Affordability:

Bringing a building project to the point where it is ready for main floor framing can be done much cheaper with a slab-on-grade than a basement. With a slab, the same milestone is reached without having to build an 8-foot concrete wall, nor do you have to build a wooden subfloor on top.

Comfort and efficiency:

In the absence of 5 feet of dirt, a slab-on-grade in cold climate zones requires additional measures to avoid frost heave, so it includes levels of insulation that otherwise seem to be omitted from basement construction. That insulation can be paid for with the thousands of dollars that would have gone into purchasing concrete for a foundation wall.

Slab floors also easily accommodate radiant floor heating, which offers a very balanced and comfortable environment, transforming the concrete mass into one big radiator. 

One of the great advantages of radiant floor heat is that the further you get from anything radiating heat (imagine a woodstove), the cooler it gets. So heat is concentrated at ground level where we are rather than collecting in the highest points of our house, where we aren’t. This facilitates an overall lower temperature, without sacrificing comfort. Warm feet are happy feet!

Reducing your environmental impact:

The slab-on-grade building method reduces your impact on the environment in two different ways: by greatly reducing the amount of CO2 produced in the manufacturing and transportation of materials, and by providing – dollar for dollar – a wall with much better insulation.

By building a slab-on-grade home, you are choosing to substitute foundation walls with above-ground walls. In other words, you are replacing concrete walls with a much more affordable and energy efficient wall assembly.

This is why Slab-on-Grade foundations are frequently chosen for Passive House certification in North America, Passive Solar Homes & LEED certified homes.

Slab on Grade Foundation © Yanni Milon for Ecohome


Sacrifices, challenges and solutions:

In order to be able to make an informed decision about this type of foundation, there are several precautionary steps that must be taken and challenges to be addressed.

Your state or municipality may require plans that have been approved by an engineer, and some may not be familiar with slab-on-grade homes. Be sure to check with your municipality or state before beginning construction, and even before getting too far into your building plans.

While we are firmly in favour of slab-on-grade construction as a concept, we recommend carefully considering your options before moving ahead with any plans. There are many legitimate reasons to begin construction with a basement foundation:

  • A slab-on-grade will require more above ground space, so in order to have the same size of home you will need to build either out or up. You may run into height restrictions where you choose to build, meaning you may have to build out instead of up. This is not always possible, certainly if your site is an urban infill lot, leaving you two options: a smaller house or a basement. 
  • Despite their disadvantages, basements are often very practical since they provide a significant amount of storage space. Without a basement, everything that would have been down there must fit into the rest of the house or in the garage or shed.
  • Basements usually house mechanical rooms. Keep this in mind during the design phase should you choose a slab, as mechanical systems will now need to be housed on the main floor. And don’t be stingy with that space – think about everything that may potentially need to go there: a furnace, boiler, water heater, air exchanger, water softener, septic pump, sulphur tank, central vac, etc.

Slab-on-grade design:

Given that you are committing a certain area of the main floor to mechanical systems, this is as good a time as any to plan some storage, and maximize the efficiency of that room. Along with some space for storage, you could consider including laundry facilities, or even a pantry in that space.

With the amount of action going on in a mechanical room, it will be a bit noisy. In order to mitigate that, those walls should include sound reducing measures.

Plumbing systems are normally accessible from the basement or a crawl space, but not so with a slab. The nature of a slab-on-grade means plumbing systems will be permanently fixed in the concrete and not easily modified.

Installing a second toilet on an existing drain pipe is virtually impossible in this situation, so plan ahead. Worth investigating is the concept of ‘flexible housing design’ where future changes are anticipated so that the necessary infrastructure can be put in place at the time of initial construction.

Insulated slab-on-grade waiting for vapour barrier installation © Ecohome

Floating slab / Monolithic slab:

The term floating slab refers to a two-stage slab construction, where footings are individually

poured, and the centre floor of the slab is poured after footings have cured. The forms of a monolithic slab are designed so that both footing and slab floor are poured at the same time.

We have found no great advantage to support either method – the main reason for a pouring a monolithic slab would be to reduce the visits by the concrete trucks to one only.

To learn more about Slab on Grade foundations enjoy the EcoHome Video Guide for a

Slab on Grade Foundation with Solar Powered Radiant Heating below, or discover many more articles about Design, Insulation, Forming, Heating & Pouring of Slab on Grade by Clicking HERE all from the EcoHome Green Building Guides

Or, you can watch all the EcoHome Slab On Grade Videos in this Playlist

pouring a concrete slab to an extension before or after weather tight.

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