Blockwork house: The Pros & Cons of Concrete Block House Construction | Home Guides

Ten tactile home interiors featuring exposed concrete blockwork

From a skinny house in Brazil to a pair of industrial residences in England, our latest lookbook rounds up 10 home interiors that celebrate the tactility of concrete blockwork.

Typically hidden behind plasterboard, blockwork is a common form of masonry construction that uses chunky concrete blocks to create load-bearing or non-load-bearing walls.

However, many designers from around the world opt to expose the blockwork instead, creating tactile interiors and minimalist backdrops for the owners’ possessions, while also reducing construction costs and times.

This is the latest roundup in our Dezeen Lookbooks series that provide visual inspiration for designers and design enthusiasts. Previous lookbooks include homes with exposed brickwork, texture-heavy restaurants and dark and moody interiors.


Photo is by Tom Ross

Mt Coot-Tha House, Australia, by Nielsen Jenkins

The high blockwork walls of the Mt Coot-Tha House in Brisbane were designed by Nielsen Jenkins to help protect the home from bushfires.

Inside, portions of the blockwork are left uncovered, complemented by white walls and wooden furnishings. In the dining area, it forms a minimalist backdrop for a slender wooden table and a trio of black Wishbone Chairs designed by Hans J Wegner.

Find out more about Mt Coot-Tha House ›


Photo is by Pedro Kok

Maracanã House, Brazil, by Terra e Tuma

Exposed concrete blocks contribute to the industrial aesthetic of the Maracanã House, which Brazilian architecture studio Terra e Tuma created for its director’s family in São Paulo.

The solidity of the blockwork, which features throughout, is juxtaposed by large expanses of glass and wooden furniture, alongside indoor plants and slender staircases with metal bannisters.

Find out more about Maracanã House ›


Photo is by Amit Geron

Bare House, Israel, by Jacobs-Yaniv Architects

Clerestory windows sit on top of the concrete masonry at the Bare House, which Jacobs-Yaniv Architects’ founders Tamar Jacobs and Oshri Yaniv built for themselves on the coast of Herzlia.

The blockwork is revealed internally to create continuity between inside and outside, where the blocks are also exposed. The material also requires little maintenance.

Find out more about Bare House ›


Photo is by Ståle Eriksen

King’s Grove, UK, by Al-Jawad Pike

Ivory-hued blockwork is the centre of attention in this Peckham house extension, which studio Al-Jawad Pike designed on a limited budget for the brother of its co-founder.

The pigmented blocks, which also line the exterior of the dwelling, were chosen for being a robust and economical material. They were installed with a matching flush mortar and are married with white-oiled oak detailing and polished concrete floors.

Find out more about King’s Grove ›


Photo is by James Brittain

Catching Sun House, UK, by Studioshaw

Timber plank cladding offers a counterpoint to the blockwork base of the Catching Sun House, which London architect Studioshaw designed for a hidden infill site in Walthamstow.

The concrete blocks, which are joined with bright white mortar, are exposed both inside and outside the dwelling for an industrial look. They are brightened by white mortar, timber-lined ceilings and colourful furniture including five DSR Side Chairs by Charles and Ray Eames.

Find out more about Catching Sun House ›


Photo is by Pedro Kok

Villa Matilde, Brazil, by Terra e Tuma

Brazilian studio Terra e Tuma revealed the blockwork structure of Villa Matilde, a skinny house designed for an elderly woman living in São Paulo.

The masonry blocks enabled the studio to work to a strict budget and build the house quickly. Exposing the blockwork also adds tactility to the interiors, which have been kept deliberately simple with few furnishings to suit the limited mobility of its owner.

Find out more about Villa Matilde ›


Photo is by Tom Kahler

Twin-build, UK, by CODA Bespoke

Uncovered blockwork features throughout this pair of houses that CODA Bespoke designed for twin brothers on the site of an old corn mill in Sheffield.

The two dwellings have unique layouts but are unified by their industrial aesthetic that was achieved using a material palette of concrete blocks, plywood and steel. While being low maintenance, these materials were chosen as a nod to the site’s industrial heritage.

Find out more about Twin-build ›


Photo is by Eric Bossic

House K, Japan, by TANK

At House K in Tokyo, Japanese architecture studio TANK used concrete blocks to construct a series of bespoke kitchen and storage units that suit its client’s “brutal taste”.

In other areas of the apartment, the blocks have been used to build low partition walls. In tandem with sheer curtains, these partitions define boundaries between rooms without truncating the space.

Find out more about House K ›


Photo is by Shantanu Starick

K&T’s Place, Australia, by Nielsen Jenkins

A combination of untreated timber and bare concrete masonry characterises this pared-back cottage extension that Nielsen Jenkins designed for an artist and art gallery director in Brisbane.

While the material palette was dictated by the client’s restricted budget, the texture of the blockwork helped to create the extension’s centrepiece – a statement fireplace that rises up through its centre and pierces through the roof.

Find out more about K&T’s Place ›


Photo is by Amanda Kirkpatrick

Catskills House, USA, by J_spy

Dark uncovered blockwork constructed with bright white mortar forms the monolithic lower ground of the Catskills House, a family holiday home in Upstate New York.

Architecture studio J_spy reduced the visual impact of the concrete internally by breaking it up with large windows that frame its bucolic surroundings and introducing bolts of colour with art and furniture.

Find out more about Catskills House ›

The main image is of Catching Sun House by James Brittain.

This is the latest in our series of lookbooks providing curated visual inspiration from Dezeen’s image archive. For more inspiration see previous lookbooks showcasing home libraries, Shaker-style rooms and stylish plywood interiors.

Does Blockwork Still Make Sense for Self Builders?

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Build It

Chris Bates takes a look at how conventional cavity walling is being adapted to meet the exacting demands of modern construction

by Chris Bates

12th March 2020

Masonry is still the most common system for new housebuilding in the UK – but other options are nibbling away market share.

In the self build space, modern pre-manufactured solutions are steadily growing in popularity, for instance. And yet some element of blockwork makes it into pretty much every home – whatever the primary construction method – whether it’s in the form of a beam and block ground floor structure or a load-bearing internal partition.

The spoiler alert here is that, for many projects, masonry (and cavity walling in particular) is still a reliable option. So before we get into some of the challenges facing good old block construction, it’s worth a quick refresher on some of the built-in benefits this system can offer self builders:

Familiarity

You’ll be hard-pressed to meet an architect, main contractor or trade who doesn’t understand how to create and work with a good-quality masonry home. So you can expect plenty of choice in terms of who makes up your build team. The core materials are all readily available from local builders’ merchants at the drop of a hat, too.

Learn more: Sourcing Trades

Design choice

You can realise any house design with a blockwork construction system – especially if you pair it with concrete floor structures to enable features like big open-plan layouts. The fact it’s made up of small, individual components makes it a good choice for extensions and new build projects with tight access, too. Externally, you can choose anything from brick as the outer leaf (usually cheapest) through to render, timber, metal and more.

Most self build and extension projects get out of the ground on blockwork footings

Price

As Build It’s online self build cost calculator (www.self-build.co.uk/calculator) shows, brick and block is a highly cost-effective system – typically on a par with or cheaper than its closest rival, timber frame. That’s partly thanks to its popularity and the availability of good trades who know how to make the most of masonry.

Thermal mass

Blockwork can absorb warmth from the sun, heating systems and general living and radiate it back out again when internal temperatures drop. This can help create a predictable, even heating cycle – and is one of the key reasons it’s often specified in areas of houses that have been primarily built using other construction systems.

Acoustic performance

We’re now more aware of how our homes can support our wellbeing, and a big part of that is sound transfer – whether it’s noise from in or outside the house. Blockwork walls are dense, so it’s easy to deliver a quiet home. The system lends itself to using concrete floor structures that deaden noise transfer between storeys, too.

Learn more: How to Create a Quiet Home

Cavity wall basics

Building with cavity walling is an on-site process, whereby two skins of masonry (usually of brick and block) are constructed with an air gap in between.

The system was developed to improve weather resistance: the cavity reduces the risk of water penetration. These days, we partially or fully fill this void with insulation to achieve better energy efficiency.

The load bearing job is done by the inner blockwork skin, which is usually constructed first (although it is possible to build up both leaves in tandem). Next, your contractor will lay the external brickwork, inserting cavity wall ties at regular intervals (as per your engineer’s design) to stitch the structure together. As the walls go up, insulation is fitted to hit the desired performance level. The outer skin doesn’t have to be built in brick: a block leaf can provide a substrate for render or other claddings, for instance.

Most masonry self builds feature aircrete blocks, which are lightweight and quick to install – so they’re popular with bricklayers. They offer better insulation qualities than traditional dense concrete blocks, alongside moderate thermal mass to help regulate internal temperatures, and require around 25% less embodied energy to produce.

Blockwork challenges & solutions

As Building Regulations tighten up, and more self builders look to achieve very high levels of energy efficiency in their homes, the merits of traditional cavity walling have come under greater scrutiny.

Steel reinforcement is sometimes embedded into blockwork mortar beds to give greater strength and allow for a thinner wall profile

And the questions don’t just stop at how easy it is to deliver good thermal performance. So let’s look at how the system is evolving to accommodate some of the modern self builder’s key requirements:

Insulation & wall thickness

Pack enough insulation into the cavity, and you can hit any performance level you want with masonry builds. But, traditionally, the downside has been that you’ll generally need slightly thicker walls to achieve a given level of efficiency than you might with other systems.

Let’s take the example of the notional dwelling set out in Part L of the Building Regs, which provides an example of how a new build house can meet the basic energy efficiency requirements. This benchmark is based on a wall U-value of 0.18 Watts per square metre (W/m2K).

To achieve that with a standard brick-faced cavity wall, the total wall thickness needs to be 350mm (plus internal service voids and plasterboard). This would be made up of two skins of 100mm-thick masonry, and either 100mm of partial-fill rigid insulation (with a 50mm residual air gap) or 150mm of full-fill mineral wool. Timber-based systems can get to the same level with a wall profile of around 300mm (including external cladding). What’s that mean in practice? Well, thinner walls translate into more internal floor space.

You might be wondering why you can’t just go for a full fill of high-quality rigid insulation. After all, get rid of that air gap and you’d be able to knock off the 50mm difference in total wall thickness. Well, the good news is there are now several products that allow you to do pretty much just that – Kingspan’s Kooltherm K106 and EcoTherm’s Eco-Cavity require a residual air gap of just 10mm.

Upgrades to other components can also improve overall performance. One example is low-conductivity wall ties that reduce thermal bridging (where useful heat escapes across materials that ‘bridge’ the structural envelope).

Build speed & system choice

Standard cavity walls are slow to build, as the mortar needs time to cure and the process is weather-sensitive. A house shell that could be erected in two weeks with timber frame might take several months in blockwork (though you won’t have the eight-week lead time for factory manufacture).

If you’re project managing, this extra time could give you breathing room to spot and resolve issues. But many self builders prefer to get the house shell weathertight as quickly as possible, so follow-on trades can get in.

One way to speed up the process is to switch to a thin-joint system, which combines large-format aircrete blocks with a special quick-drying adhesive, rather than the traditional 10mm-thick mortar. This can knock several weeks off a typical masonry build – although it’s likely to be around 5% more expensive. A variation on the theme is Wienerberger’s clay-based Porotherm interlocking system, which requires a 1mm bed joint and no mortar at the sides. It’s popular in Europe and allows storey height to be reached in as little as a day on straightforward projects.

This clay block system features interlocking profiles to reduce mortar requirements

A left-field option is blockwork specialist Forterra’s pre-fabricated panelised system, which offers factory manufacture of full sections of walling up to 9m long and 2.6m high for fast and efficient installation. This route has the potential to cut down on waste, too, which could be a boon for your project’s sustainability credentials.

Incidentally, the concrete industry is acutely aware of concerns about the embodied energy used to make blocks. There’s still work to do, but modern options contain a higher proportion of recycled content – and there’s an argument that masonry’s longevity can make for a lower lifetime carbon footprint than some lightweight systems.

Construction accuracy

Prefab methods like timber frame and structural insulated panels (SIPs) are pre-fitted with insulation and often follow-on products, such as windows, in factory conditions. They’re usually designed, supplied and erected by one company, too – so you know exactly what the finished performance level should be, and who’s responsible for delivering it.

Cavity blockwork, by contrast, is a site-based system reliant on the quality of your build team’s work. In other words, there’s more room for human error – with the possible exception of Forterra’s panelised setup, and the all-in-one turnkey route offered by the likes of CB Homes, where they take care of completing the entire project.

Is the insulation properly fitted, for example? Mineral wool can slump, while rigid products need to be neatly cut to give full coverage. Have any splashes of mortar (known as snots) landed on the wall ties, potentially creating a path for water to cross into the structural internal leaf? Are ties and movement joints incorporated in the right places?

Another critical area is airtightness. The 10mm mortar bed is a weak point here, so switching to thin-joint can make things easier to manage. You’ll also need to pay attention to junctions between structural materials, eg at window openings and the interface between joists and the inner block skin. Air tightness tapes and membranes will be needed to maintain a robust long-term barrier.

Getting these things right tends to require a lot more supervision on site than factory-based build methods, so it’s always wise to engage an experienced contractor with a proven track record. Thankfully, there are plenty of those around – but if you’re aiming for very high levels of energy efficiency and build quality, you may want backup from your architect or a professional project manager.

Photography

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Published

12th March 2020

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A Guide to Blockwork | Homebuilding

(Image credit: Getty)

Why Blockwork?

The issue of whether to build with masonry or timber frame is a hot topic in the self-build world, where a growing number of homes are built of timber frame, in contrast to mass housing, which is almost exclusively brick and block.

The difference lies in the fact that timber frame houses can be prefabricated off site, which means that there are a large number of specialist timber frame manufacturers who cater directly to self-builders.

Yet, brick and block has several benefits. For a start, it offers higher levels of thermal mass and, when well insulated, can be just as energy efficient as timber. It’s also a well-understood system, meaning there are no shortage of builders or materials available locally. But perhaps most of all, advocates of masonry enjoy the inherent sense of solidity and soundproofing that the material offers.

The Big Issues

  • Insulation. With the exception of ICF (insulated concrete formwork), blockwork is typically insulated by means of a creating a cavity, where a double skin of blocks (usually one of brickwork) sandwiches insulation. Due to recent changes to the Building Regulations, this cavity probably needs to be at least 125mm wide.
  • Airtightness is likely to be the biggest issue facing blockwork in the coming years – with the Government pushing us towards building even more airtight homes – as it does not lend itself to an airtight structure as well as timber frame or SIPs (structural insulated panels). Simple measures can, however, be taken to increase airtightness, such as the use of special tapes and membranes.

Option One: Aircrete

Summary: Ultra-lightweight blocks made by pressure cooking air into concrete. Have dominated the housebuilding industry since the 1980s.

Pros: Loved by brickies because they are easy to handle, easy to cut and forgiving to lay. Because they are so light, they provide reasonable insulation and therefore can be used to lower U-values in walls.

Cons: Plasterers are not so fond of aircrete as they report issues with movement and cracking. There are two ways around this: one is to use plasterboard stuck onto the walls (dot and dab), the other is to add fibre reinforcement to the plaster.

Cost: Around £20/m2

Contacts: Celcon , Thermalite and Durox  

Option Two: Thin Joint

Summary: Uses aircrete blocks, but does away with the conventional 10mm beds of cement mortar, instead using a 2-3mm glue mortar, similar in characteristics to tile adhesive.

Pros: It sets very rapidly and thus enables blocklayers to use much larger blocks and to build them into walls much faster, thus saving on labour costs. When used wisely, it can add many of the benefits of off-site methods (i.e. timber frame), such as fast construction.

Cons: The materials are more expensive, but this is offset by lower labour costs.

Cost: Around £20/m2

Contacts: The above manufacturers all offer solutions, each of them subtly different.

Option Three: Concrete

Summary: Traditional (pre-aircrete) concrete blockwork is still widely used. There are many manufacturers and lots of varieties of block, some denser than others and some designed for foundations.

Pros: It’s slightly cheaper than aircrete and is often preferred in foundations and beam and block floors, and where you want a fair-faced blockwork finish. Good for achieving high thermal mass.

Cons: Is more labour-intensive to work with than aircrete and requires thicker insulation.

Cost: Approx £18/m2

Contacts: Cemex and Masterblock

Option Four: ICF

ICF (insulated concrete formwork) systems are based around hollow polystyrene blocks which are assembled into a wall before ready­mix concrete is poured into the hollow core. So, you start with the insulation and add the concrete later.

Pros: You get a super-insulated and airtight structure that’s simple to build — indeed, some ICFs are designed to be built by unskilled labour. It works very well with rendered external finishes and can work out cheaper than traditional blockwork overall.

Cons: It can be expensive to add certain claddings such as brickwork.

Cost: £40/m2 but includes insulation.

Contacts: BecoWallform , Logix and Polarwall

Making the Decision

Most self-builders opting for blockwork will choose aircrete, with or without utilising the thin-joint system. Being lightweight, the blocks are far easier to lay, making it a popular system with bricklayers. However, that’s not to say that dense concrete doesn’t have its advantages — with designers looking to incorporate high levels of thermal mass, this is an ideal material which effectively allows the house to store and regulate internal heat.  

If you are hoping to be more heavily involved on a DIY?basis, ICF might be the system for you, as it is fairly simple to construct walls before the concrete is poured. Additionally, there’s no need to buy additional wall insulation, and it’s a lot more airtight than traditional masonry.

Other blocks: Durisol, Clay, Marmox?

Durisol blocks are made from 80% recycled wood, treated not to rot or burn — a sort of natural ICF. 

Clay blocks are very popular on the Continent and are available in the UK to be laid in thin-joint format, promising excellent insulation and airtightness. ThermoPlan Zeigel, Porotherm and Bouyer Leroux’s BioBric are all worth investigating. 

Check out the Marmox Thermoblock, a load-bearing polystyrene/concrete hybrid block designed to be used at the base of blockwork walls to stop heat leaking out at the junction.

Mark is the author of the ever-popular Housebuilder’s Bible and an experienced builder. The Housebuilder’s Bible is the go-to hardback for self builders; originally published in 1994, it is updated every two years with up-to-date build costs and information on planning and building regulations, and is currently in its 14th reiteration.

He has written for publications such as Homebuilding & Renovating for over three decades. An experienced self builder, his latest self build, a contemporary eco home built to Passivhaus principles, was created on a tight urban brownfield plot.

Which Masonry is Stronger, Brickwork or Blockwork?

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